Hormart Expeditions - One-stop expedition directory - Recent listing in DEF- repair

Defender - rattling windows fixed

Mon, 13 May 2024 00:03:45 +0000

Fixing Rattling Windows on a Land Rover

The rattling is caused by compressed felt and a piece of rubber jammed inside
Tools needed: a little pick (available at any hardware shop)
Steps to fix the issue:
- Remove the wall pieces and the old seal
- Clean out any debris
- Fit a new seal (OEM or aftermarket)
- Trim the new seal to fit if necessary
- Use a piece of the old seal to fill any gaps
- Push the new seal into place, leaving a little bit sticking out
- Drag the seal to the other end of the window
- Repeat the process if necessary
- Use silicone or glue to secure the plastic bit at the end

Tips:

Be careful in the corners, as the seal may go deeper
Don't worry if the seal comes out, just redo the process
Cut a piece of the old seal to fit any gaps

Benefits:

No more rattling windows
No more water leaks
Easy and cheap repair that anyone can do

Video

https://www.youtube.com/watch?v=qNv_IMXnNzk

Defender - suspension bushes replacement

Sun, 17 Mar 2024 14:58:42 +0000

The video discusses checking and removing stiff bolts on a Land Rover Defender, using oil and tapping to loosen rust.

Loosening Stiff Bolts:
- Use oil and tapping to loosen rust on stiff bolts in a Land Rover.
- Apply oil generously and tap gently to break the rust and make bolts easier to remove.
Replacing Poly Bushes:
- Discusses fitting new poly bushes to suspension components.
- Focuses on front radius arm and rear bushes.
Fitting Suspension Components:
- Start by fitting the radius arm and bush, ensuring it is squared up.
- Push the bolt through to secure the component.
Advice on Sequence:
- Advises fitting both radius arms and inserting rear axle bolts first.
- Utilize a bottle jack to lift the radius arm into its place.
Lower Suspension Link:
- Explains fitting the lower suspension link or tie rod for the rear axle.
- A bush on a plate is involved, and it's left loose before connecting the other end to the axle.
Importance of Torque Settings:
- Highlights the importance of using correct torque settings as per the Land Rover workshop manual.
- Mentioned torque settings include radius arm to axle fixings, panhard rod bolts, and upper link arms.
Final Steps:
- Emphasizes lowering the vehicle and tightening the link-to-chassis fixing with the wheels on.
- This should be done in a static position to prevent premature bush failure.

Concludes by reiterating the importance of correct torque settings for various components. Key components mentioned again are radius arm to axle fixings, panhard rod bolts, and upper link arms.

Video

https://www.youtube.com/watch?v=SNNXKZhiars

Defender - Play issue fixed with power steering box adjustment

Thu, 29 Feb 2024 00:26:30 +0000

Guide for adjusting and eliminating play in your Land Rover Defender's four-bolt power steering box, specifically for the Land Rover Defender 110 model.

Video summary

Identify the steering issue: Notice unresponsive or "floppy" steering in your vehicle after replacing the steering box.
Research: Discover that improper steering adjustment might be causing the problem.
Assess the play: Observe significant play in the steering, indicating the need for adjustment.
Adjustment process: Jack up the car, loosen the locking nut, and use a 6mm Allen key to make incremental adjustments while testing the steering.
Fine-tuning: Aim to eliminate play without over-tightening, preventing premature steering box failure. Use a 19mm spanner and 6mm Allen key.
Test drive: Take the vehicle for a spin to evaluate the steering's improvement.
Notice the difference: Experience enhanced precision and connectivity between steering and wheels.
Conclusion: Feel satisfied with the straightforward fix and encourage others facing similar issues to give it a try.

Video

https://www.youtube.com/watch?v=iihpl1CP55A

Defender - bulkhead removal bar

Thu, 29 Feb 2024 00:16:58 +0000

Observe the removal of the bulkhead and the installation of a Bulkhead Removal Bar in the ultimate overland camper build.

https://www.youtube.com/watch?v=j8GsbMplG8U

Defender - clutch master cylinder replacement guide

Sun, 11 Feb 2024 08:09:50 +0000

The video provides a detailed guide on replacing a Defender clutch master cylinder in a vehicle, addressing issues such as identifying the problem, necessary tools, safety precautions, system bleeding, cylinder installation, and troubleshooting encountered during the process.

Video summary

The video discusses replacing a clutch master cylinder in a vehicle.
The presenter has identified the problem as a leaking clutch master cylinder.
The tools required for this task include an 11 spanner, 13 spanner, brake fluid, and a new clutch master cylinder.
The battery negative lead should be disconnected first, as per the manual.
A rubber piece needs to be removed from the pedal, but the presenter is hesitant due to its importance in keeping oil away from the clutch pedal.
The system needs to be bled to remove all oil and air from the clutch system.
The clutch master cylinder is removed by undoing six bolts and the clutch return spring.
The new clutch master cylinder is installed, and the system is bled again.
The presenter encounters difficulty in aligning and tightening one of the bolts on the new clutch master cylinder.
The presenter also faces issues with connecting the brake line to the new cylinder due to a longer thread on the new cylinder.
After successfully installing the new clutch master cylinder, the presenter fills the reservoir with new brake fluid and adjusts the nuts accordingly.
The task is nearly complete, and the pedal feels firm and dry, as desired.

Video

https://www.youtube.com/watch?v=pdIAzMQabFQ

Defender - DIY fitting a heated windscreen

Sat, 10 Feb 2024 08:06:23 +0000

This DIY guide shows you how to replace your Land Rover Defender's windscreen seal, with the option to add a luxurious heated windscreen for ultimate comfort. We'll compare aftermarket and genuine seals, helping you choose the best fit for your budget and needs.

https://www.youtube.com/watch?v=HmIXSbHMk0w

Defender Puma - clutch replacement

Thu, 01 Feb 2024 03:37:56 +0000

Discover the essential steps to effortlessly replace the clutch on your Land Rover Defender using basic tools and minimal mechanical expertise.

The tutorial focuses on installing a new clutch on an 08 TDCI Puma model. Notably, the clutches in the 07-11 Defenders underwent two redesigns to address premature failures.

Employing part number LR048731, specifically engineered for the 2.2 but compatible with the 2.4, the tutorial emphasizes the inclusion of larger, sturdier springs and a resin-bonded center thrust washer to prevent future failures.

https://www.youtube.com/watch?v=bD8t06uqurY

Defender - door repair for rust issues

Tue, 23 Jan 2024 08:18:44 +0000

An improvised repair for a weathered Land Rover Defender door — a solution that deviates from the original specifications. Many owners of older Land Rover Defenders are likely acquainted with the challenge of dealing with a corroded door or, at the very least, encountering oxidation along the lower edges.

Is there a straightforward method to address this issue, even if only temporarily? Maybe there's a resourceful repair hack in the spirit of ingenuity.

https://www.youtube.com/watch?v=rvbCAokdx7A

Defender - chassis repair and restoration works

Fri, 19 Jan 2024 04:26:06 +0000

Approaching nearly 30 years, the aging Land Rover (Defender 110 County, Station Wagon, 300Tdi) required substantial repairs. Reliable for two decades, it served faithfully despite never residing in a garage due to its size. Rust, a common issue, needed attention.

Traversing mountain roads and wilderness year-round, the surprisingly resilient rear chassis, typically prone to rust, demanded comprehensive reinforcement with a sturdier 3 mm metal sheet. Sections were cut and replaced, surpassing the original cross member and extensions in dimensions. Assisted by a son and a friend for the final welding, company at home was provided by pets throughout the process.

https://www.youtube.com/watch?v=VHSheLjIa8M

Defender - fuel tank replacement

Fri, 19 Jan 2024 04:05:26 +0000

In the video, the fuel tank from Land Rover Defender was replaced because the previous one, merely a few months old, developed leaks. The fuel sender, improperly installed by another, was leaking due to a slightly bent seal seat. The lock ring had been secured with the sender's lugs misaligned with the tank slots.

https://www.youtube.com/watch?v=uIYKWi6tOI0

Land Rover - hi/low, diff lock overhaul

Thu, 18 Jan 2024 15:54:14 +0000

Separated from the LT85 overhaul for brevity, these shifters are known to fail when needed due to water ingress. Learn how to disassemble even the most problematic ones and restore their functionality.

https://www.youtube.com/watch?v=OFauSETzJy4

Defender - Panhard rod bushes replacement

Wed, 17 Jan 2024 09:39:29 +0000

Upgrading Land Rover Defender with Superpro bushes by replacing the panhard rod bushes. Addressing steering wobble issues, this maintenance step ensures optimal performance for our Defender.

https://www.youtube.com/watch?v=NeUQcgkCboY

Defender - Death wobble fix

Wed, 17 Jan 2024 09:29:17 +0000

Attempting to resolve the notorious Land Rover Defender death wobble on Td5 involves installing a new steering damper and panhard rod bushes for improved stability and control.

https://www.youtube.com/watch?v=7o5U4MLbnTk

Defender - door locks fix

Mon, 15 Jan 2024 03:33:25 +0000

At times, locks may succumb to corrosion. Here's a handy tip for your Land Rover Defender: effortlessly change the barrel or apply graphite lubrication to the existing one without disassembling the handle.

This quick solution ensures smooth functionality, addressing potential issues caused by lock corrosion and facilitating ease of maintenance for your lock mechanism.

https://www.youtube.com/watch?v=PQBM2qjjqCs

Defender 300Tdi - Radiator replacement and reverse engine flush

Thu, 11 Jan 2024 08:01:01 +0000

This video demonstrates the extent of radiator core degradation over time in a Land Rover Defender 110 300tdi. Following its removal, the cooling system is flushed thoroughly before the installation of a brand new radiator.

https://www.youtube.com/watch?v=o81rJDu2cDg

Defender - steering column switch replacement

Thu, 11 Jan 2024 04:05:57 +0000

Discover the intricacies of replacing the steering column switch in a Defender and how a seemingly minor issue can lead to a more extensive repair. Uncover the steps in this comprehensive guide to address and rectify larger problems.

https://www.youtube.com/watch?v=ydSudVHaANI

Defender - steering wheel removal

Wed, 10 Jan 2024 05:29:08 +0000

Explore the step-by-step process in this brief video on disassembling the steering wheel from a 1997 NAS Land Rover Defender 90. The technique applies universally to all Defenders preceding 2016, offering valuable guidance for enthusiasts undertaking this task.

https://www.youtube.com/watch?v=eXZHgnIpad0

Defender - windscreen and rubber seals replacement

Tue, 09 Jan 2024 06:32:25 +0000

In this tutorial, discover a step-by-step guide for replacing the windscreen on a Land Rover Defender (90).

The vehicle, having undergone a full respray, is now equipped with a new windscreen and rubber seal to complete the refurbishment. The process of preparing the vehicle for installation is thoroughly explained, catering to automotive repair enthusiasts and those interested in the procedure.

https://www.youtube.com/watch?v=wAakN_BpABE

Defender - door handle fitting guide

Tue, 09 Jan 2024 06:09:33 +0000

Explore the process of fitting Land Rover Defender door handles with this detailed guide by Exmoor Trim. Gain insights into the step-by-step instructions, ensuring a seamless installation that enhances the functionality and aesthetics of your vehicle.

https://www.youtube.com/watch?v=I6DSMiyfMVg

Defender - wiper park switch issue

Sun, 07 Jan 2024 08:37:47 +0000

Experiencing issues with your Defender windscreen wipers failing to return to the bottom after turning them off? It's likely that the wiper park switch on the wiper motor needs replacement, and this is a straightforward 10-minute task.

The LR057182A part number suits 200TDI, Series 2A, 3, and Defender models. Confirm compatibility with your Land Rover's wiper motor by verifying online for the specific vehicle.

https://www.youtube.com/watch?v=sEW3GXEOkjU

Defender Puma -Wiper spindle replacement

Sun, 07 Jan 2024 08:28:22 +0000

Providing a brief overview of the complexities involved when addressing the wiper motor and rack behind the dashboard. Delving into the intricacies of this component reveals a nuanced process that requires careful consideration and understanding.

https://www.youtube.com/watch?v=I-2P7Wu7UzA

Land Rover - Lucas wiper motor park switch troubleshoots

Sun, 07 Jan 2024 08:22:03 +0000

Finding info on these switches can be tough. The principle is the same for older Lucas wiper motors, but newer ones are timer relay-controlled. They can be problematic, often misdiagnosed as a park switch issue. Before messing with the park switch, consider swapping the timer relay with a known good one if you have delay wipers.

https://www.youtube.com/watch?v=NM-PzQo7qNA

Defender - Ignition switch failure and replacement

Sun, 29 Oct 2023 10:23:58 +0000

After the Defender ignition switch failed, causing a sudden stop, it can be replaced in about 30 minutes.

Removal of the dash and steering column cover is necessary for the replacement.

https://www.youtube.com/watch?v=uxrK0scvEN4\

Defender - wheel bearing replacement

Sat, 28 Oct 2023 23:16:38 +0000

In this instructional video, you'll be provided with a detailed guide on how to replace the hub bearings on your Defender 90, focusing on one of the final TD5 series models prior to the Puma. These bearings are separated by a spacer.

(Please activate the subtitles in the video)

https://www.youtube.com/watch?v=TuDDEovf6Bw

Defender - fan pulley bearing replacement in the 300Tdi belt cover

Sat, 28 Oct 2023 23:06:26 +0000

The video demonstrate the step-by-step process of replacing the fan pulley bearing within the 300Tdi belt cover, ensuring a smooth and efficient repair.

https://www.youtube.com/watch?v=DA3TE3UuHXM

Land Rover engine rebuild - understanding the con rod

Mon, 11 Sep 2023 07:28:32 +0000

In this video, you will discover various measurements achievable with a feeler gauge for the 300tdi Land Rover engine during maintenance or overhauls. These critical checks are essential when disassembling the con rod from the crank, including evaluating crankshaft end float and assessing potential distortion in the con rod big end.

https://www.youtube.com/watch?v=oGfgR-RmqOo

Defender - indicators/lights switch unit replacement

Wed, 06 Sep 2023 07:13:57 +0000

In this video, the Defender indicator/lights unit attached to the steering column is being replaced due to a snapped band that held it in place, allowing the unit to spin on the metal shaft.

https://www.youtube.com/watch?v=X4zOtx_sejQ

Defender - brake pads replacement

Wed, 23 Aug 2023 03:56:23 +0000

This is step-by-step process for the brake pads replacement on Land Rover Defender, which appeared to be quite uncomplicated, taking around 20 minutes per tire. This approach seemed applicable to any vehicle, not just the Defenders, as long as a new set of brake pads was on hand.

https://www.youtube.com/watch?v=55z3D0LYzr4

Defender CV joint fix - Noise when turning the vehicle

Mon, 21 Aug 2023 03:09:18 +0000

Are you encountering clicking noises during Land Rover turns? Delve into the solution with new CV joints for the Defender. Uncover insights into the issue and discover how these joints can rectify the problem, enhancing your driving experience.

https://www.youtube.com/watch?v=zT31LX68q1M

Defender - clutch replacement guide

Mon, 21 Aug 2023 02:55:25 +0000

This tutorial assists viewers in replacing a Land Rover Defender's clutch through fundamental tools and mechanical expertise. SGS Engineering is the sponsor, showcasing their 2 Ton Professional Folding Engine Crane in the video.

https://www.youtube.com/watch?v=bD8t06uqurY

Defender 300Tdi - Replacement of hub, bearings, stub, and CV components

Sun, 20 Aug 2023 00:08:44 +0000

Undertaking the replacement of defender 300Tdi hub, bearings, stub, and CV components.

This essential maintenance initiative involves swapping out worn parts due to neglect, ensuring the vehicle's optimal performance and longevity. Experience the journey of restoring these critical elements to their functional prime.

https://www.youtube.com/watch?v=3InRV76JlmU

Defender 300Tdi starting issues- cases and remedies

Sat, 19 Aug 2023 07:18:43 +0000

Offered here is a compilation of issues related to Defender 300Tdi starting problems. This collection aims to strategically aid you in effectively addressing challenges during your troubleshooting efforts

https://www.youtube.com/watch?v=1xlNZW7LtL4

Defenders/Series - headlamp fitting tips

Fri, 18 Aug 2023 08:28:43 +0000

Ensure optimal visibility for your Defenders/Series with these brief headlamp fitting tips. Align properly, secure wiring, weatherproof, select compatible bulbs, adjust accurately, and consider modern upgrades for enhanced illumination.

https://www.youtube.com/watch?v=4KZ6y-lq0XM